IERS:Your Professional Submersible Mixer Manufacturer!

 

IERS Machinery Technology (Shandong) Co., Ltd. is an innovative enterprise specializing in the field of mechanical technology. The company mainly produces high-quality mechanical equipments such as water pumps, blowers, mixers, dehydrators, etc, all are used for water and wastewater treatment. Our products are widely used in various industries with features of advanced technology, stable performance, and reliable quality. The company adheres to the concept of exploration and innovation, constantly exploring new technologies and processes, and is committed to providing customers with more advanced and efficient mechanical products.

 
 
Why Choose Us

High Quality

We treat every product with an attitude of striving for excellence, strictly control every link from design to production, and ensure excellent product quality.

Product Application

Our products are used in sewage treatment, air conditioning, construction, water supply and drainage, pumping station and so on.

 

Production Market

Please rest assured that we have participated in many sewage treatment projects at home and abroad!

Production Equipment

We have CNC machining equipment, testing equipment, testing equipment.

 

Technical specifications

 

Product Name

Submersible Slow-speed Agitator

Power

1.5-7.5kW

Impeller diameter

φ1100-φ2500mm

Thrust

1950-4400N

Power supply

3φ 380V 50Hz

Working mode

S1

Protection level

IP68

Insulation level

F(H is optional)

Medium temperature

≤40℃

Ambient temperature

0-40℃

Density

Less than 1.05×103kg/m3

PH scope

5-9

Installation method

Submerged horizontal installation

Maximum immersion depth

20m

 

Advantages of Submersible Mixer

 

 

Versatility

Submersible mixers are suitable for a wide range of applications, including wastewater treatment, industrial processes, and aquaculture. Their versatility makes them adaptable to various mixing requirements and fluid characteristics.

 

Energy Efficiency

Compared to conventional top-mounted mixers, submersible mixers require less energy to operate. Their submerged design reduces energy losses due to turbulence and minimizes power consumption, resulting in cost savings and improved sustainability.

 

Uniform Mixing

Submersible mixers create a horizontal flow pattern that promotes uniform mixing throughout the tank or basin. This ensures consistent distribution of chemicals, solids suspension, and temperature, leading to improved process efficiency and product quality.

 

 

Application of Submersible Mixer
 

Wastewater treatment:
Widely used in wastewater treatment plants to mix and agitate the contents of tanks and basins. The mixers help to break up solids and promote the decomposition of organic matter by increasing the contact between the bacteria and the organic material.They also help to prevent the formation of scum and improve the oxygenation of the water.

 

Biogas production:
They are also used in the production of biogas from organic waste. In anaerobic digesters, the mixers ensure that the feedstock is well-mixed and that the bacteria have access to the nutrients they need to break down the organic material.The mixers help to prevent the formation of floating scum and ensure that the biogas is produced efficiently. They also improve the heat transfer in the digester, which helps to maintain the optimum temperature for the bacteria.

 

Aquaculture:
Submersible mixers are commonly used in aquaculture to maintain a uniform temperature and oxygen level in the water. The mixers help to prevent the formation of dead zones, where the water is stagnant and oxygen-deprived.They also promote the circulation of nutrients and plankton, which are important for the health of the fish or shrimp.

Submersible Agitator Mixer

 

Submersible Agitator Mixer

Chemical processing:
Submersible mixers are used in chemical processing to mix and agitate liquids, dissolve solids, and disperse gases. The mixers can be used in batch or continuous processes and are particularly useful in applications where the liquid viscosity is high or where the process requires a high degree of homogeneity.They are also used to prevent sedimentation or settling of particles in suspension, which can cause blockages and reduce the efficiency of the process.

 

Food and beverage industry:
Submersible mixers are used in the food and beverage industry to mix and blend ingredients, homogenize emulsions, and dissolve powders. The mixers can be used in various applications, including the production of dairy products, sauces, dressings, and beverages.

 

Components of Submersible Mixer

Motor: The mixer’s motor provides the power to rotate the impeller. It is sealed to ensure submersion in the liquid and typically equipped with a cooling system to prevent overheating.

 

Impeller: The impeller is the core component of a submersible mixer. It consists of blades that rotate to create the necessary fluid circulation and mixing action. Various impeller types, such as axial and radial flow, are employed based on the application requirements.

Shaft

Connects the motor and impeller. It’s strong enough to handle rotation and aligns for effective mixing.

Seals

Double mechanical seals with a barrier fluid system are used to prevent fluid leakage.

Bearing System

High-quality bearings support smooth rotation and isolate vibrations.

 

Installation method of Submersible Mixer
 

Pre - installation Checks

Before you even think about getting your hands dirty with the actual installation, there are a few important pre - installation checks you need to do. First off, make sure you've got the right submersible mixer for the job.

Check the specifications of the mixer to ensure it matches the requirements of your tank. You'll want to look at things like the tank size, the type of liquid you'll be mixing (is it thick sludge or just regular wastewater?), and the required flow rate.

Inspect the mixer itself for any signs of damage during transit. Look for cracks in the housing, loose wires, or any other obvious defects.

Installation Steps

1: Mounting Bracket Installation
The first step is to install the mounting brackets inside the tank. These brackets will hold the submersible mixer in the correct position. Use the appropriate bolts and nuts to secure the brackets firmly to the tank wall. Make sure they are level and properly aligned. This is important because if the brackets are not installed correctly, the mixer may not function efficiently or could even get damaged over time.

2: Connecting the Electrical Cables
Next, it's time to connect the electrical cables. Be extremely careful when working with electricity, especially in a wet environment. First, make sure the power is turned off at the main switch. Then, carefully connect the cables from the mixer to the power supply using the appropriate connectors. Double - check all the connections to ensure they are tight and there are no exposed wires.

3: Lowering the Mixer into the Tank
Once the brackets are in place and the electrical connections are made, it's time to lower the submersible mixer into the tank. Use the hoist or lifting equipment to carefully lower the mixer down until it's sitting securely on the mounting brackets. Make sure the mixer is centered and properly seated on the brackets.

4: Final Adjustments and Testing
After the mixer is in place, make any final adjustments to ensure it's at the correct angle and depth. The angle of the mixer can have a big impact on its performance, so take your time to get it right.

 

Packaging and Delivery

 

Selling Units

Single item

Single package size

40X40X100 cm

Single gross weight

40.000 KG

 

 

FAQ

 

Q: How long is your delivery time?

A: Generally it is 5-10 days if the goods are in stock. Or it is 35-60 days if the goods are not in stock, it is according to quantity.

Q: Do you provide samples? ls it free or extra?

A: Yes, we could offer the sample, but we need to charger samples fee and freight fees.

Q: What is your terms of payment?

A: Payment<=1000USD,100% in advance.Payment>=1000USD 30% T/T in ADVANCE,70% BANLANCE BEFORE SHIPMENT.

Q: What is the function of a submersible mixer?

A: A submersible mixer is a mechanical device that is used to mix sludge tanks and other liquid volumes. Submersible mixers are often used in sewage treatment plants to keep solids in suspension in the various process tanks and/or sludge holding tanks.

Q: What is a submersible mixer for wastewater treatment?

A: A submersible mixer is a mechanical device specifically designed to agitate and mix wastewater in treatment plants. It is submerged directly into the wastewater, where it creates a powerful mixing action to ensure proper treatment and homogenization.

Q: How does a submersible mixer work?

A: Submersible mixers typically consist of a motor, impeller, and shaft. The motor drives the impeller, which generates a strong rotational motion. As the impeller rotates, it creates intense hydraulic shear forces and turbulence, effectively mixing the wastewater.

Q: Can submersible mixers handle different types of wastewater?

A: Yes, submersible mixers are designed to handle various types of wastewater, including municipal, industrial, and agricultural wastewater. They are versatile and can effectively mix different volumes and compositions of wastewater.

Q: What maintenance is required for submersible mixers?

A: Regular maintenance is necessary to ensure the optimal performance and longevity of submersible mixers. This includes inspecting and cleaning the impeller, ensuring proper alignment of the motor and shaft, and checking for any signs of damage or wear. It is also crucial to follow the manufacturer’s guidelines for maintenance procedures.

Q: Are submersible mixers noise-free?

A: No, submersible mixers do generate some noise during operation. However, modern models are designed with noise-reducing features to minimize the sound levels. The specific noise level depends on the mixer’s design, motor power, and surrounding conditions.

We're well-known as one of the leading submersible mixer manufacturers and suppliers in China. Please rest assured to buy high quality submersible mixer for sale here from our factory. For price consultation, contact us.

submersible mixer, Submersible Slow speed Agitator, wastewater mixer
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