IERS:Your Professional Anaerobic System Manufacturer!
IERS Machinery Technology (Shandong) Co., Ltd. is an innovative enterprise specializing in the field of mechanical technology. The company mainly produces high-quality mechanical equipments such as water pumps, blowers, mixers, dehydrators, etc, all are used for water and wastewater treatment. Our products are widely used in various industries with features of advanced technology, stable performance, and reliable quality. The company adheres to the concept of exploration and innovation, constantly exploring new technologies and processes, and is committed to providing customers with more advanced and efficient mechanical products.
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IC High Efficiency Anaerobic DigesterThe internal circulation anaerobic digester is composed of two reaction chambers with different dynamic processes, which is equivalent to two UASBs superimposed. The lifting effect of the biogas...view more
Why Choose Us
High Quality
We treat every product with an attitude of striving for excellence, strictly control every link from design to production, and ensure excellent product quality.
Product Application
Our products are used in sewage treatment, air conditioning, construction, water supply and drainage, pumping station and so on.
Production Market
Please rest assured that we have participated in many sewage treatment projects at home and abroad!
Production Equipment
We have CNC machining equipment, testing equipment, testing equipment.
Types of Anaerobic System
The anaerobic system produced by our company mainly include the following types:
IC High Efficiency Anaerobic Digester
The internal circulation anaerobic digester is composed of two reaction chambers with different dynamic processes, which is equivalent to two UASBs superimposed. The lifting effect of the biogas is collected by the lower gas collecting hood, and the biogas and wastewater are lifted to the gas-liquid separator through the lifting pipe for gas-water separation.
Advantages of IC High Efficiency Anaerobic Digester
Enhanced Biogas Production and Methane Content
●Increased Breakdown Rate: The internal circulation system in an IC high efficiency anaerobic digester ensures thorough mixing and enhanced contact between the wastewater and the active microbial communities, leading to a faster and more complete breakdown of organic matter.
●Higher Methane Concentration: This efficient digestion process results in a higher proportion of methane in the produced biogas, making it a more potent and valuable renewable energy source.
●Increased Biogas Yields: The enhanced efficiency translates to higher overall biogas yields compared to conventional digesters.
Superior COD Removal and Effluent Quality
●High COD Removal Efficiency: IC high efficiency anaerobic digesters achieve impressive Chemical Oxygen Demand (COD) removal rates, often exceeding 90% even with highly polluted wastewater.
●Stable Effluent Quality: The two-stage anaerobic treatment and efficient mixing help ensure consistent and stable effluent quality, meeting environmental discharge standards.
●Effective Pollutant Removal: The anaerobic digestion process effectively breaks down organic pollutants, converting them into biogas and a stabilized effluent.
Increased Process Stability and Robustness
●Resistance to Shock Loads: The internal circulation flow can be significantly higher than the inflow, effectively diluting harmful substances and enabling the reactor to handle fluctuations in flow and pollutant loads, such as variations in feedstock composition or sudden influxes of wastewater, without compromising the digestion process.
●Stable Microbial Ecosystem: Continuous recirculation maintains a consistent environment within the reactor, promoting a more stable and resilient microbial community.
●PH Buffering: The recirculation mechanism helps in buffering pH levels, ensuring optimal conditions for microbial activity and uninterrupted digestion.
Reduced Footprint and Operational Costs
●Compact Design: IC high efficiency anaerobic digesters have a smaller footprint compared to traditional anaerobic systems, making them ideal for sites with limited space.
●Lower Energy Consumption: The internal circulation relies on the self-generated biogas for mixing, eliminating the need for external mixing equipment and significantly reducing energy consumption compared to aerobic systems that require continuous aeration.
●Reduced Sludge Production: Optimized organic matter conversion results in less residual sludge, leading to lower disposal costs.
Enhanced Sustainability and Environmental Benefits
●Renewable Energy Production: The biogas produced can be utilized for electricity generation or heating, offsetting energy costs and reducing reliance on fossil fuels.
●Reduced Greenhouse Gas Emissions: Capturing methane during the process prevents its release into the atmosphere, mitigating climate change impacts.
●Waste Diversion: IC high efficiency anaerobic digesters divert organic waste from landfills, reducing landfill methane emissions and extending landfill life.
●Resource Recovery: The nutrient-rich digestate can be used as a valuable biofertilizer, reducing the need for chemical fertilizers.
Application of IC High Efficiency Anaerobic Digester
Municipal Wastewater Treatment
Municipal facilities can integrate the IC process to enhance the treatment of organic-rich wastewater while simultaneously generating renewable energy.
Agricultural Waste Management
Farms and agro-industrial operations benefit from the conversion of manure and crop residues into biogas, reducing waste disposal challenges and providing an on-site energy source.
Food Processing
The food and beverage industry produces substantial amounts of organic waste. Implementing the IC anaerobic process enables these facilities to transform waste into a valuable energy resource, contributing to both sustainability goals and cost savings.
Industrial Effluent Treatment
Industries with high-strength organic effluents can leverage the IC process to not only treat their wastewater but also to recover energy, thereby offsetting production costs and reducing environmental impact.
Structural description of IC High Efficiency Anaerobic Digester
Water distribution: Cyclone water distribution, good mass transfer effect;
Reactor height: Generally designed to be 16-20m, with reasonable rising velocity, which is conducive to the sedimentation of granular sludge;
High-load reaction zone: High rising velocity, generally reaching 6-10m, so that the granular sludge is in a fluidized state, removing 70% of the total COD;
Middle-layer three-phase separator: 2 layers, mainly to achieve internal circulation, large internal circulation volume;
Low-load zone: Low rising velocity, further remove COD;
Upper-layer three-phase separator: 3 layers, larger monomers, to achieve separation of sludge, biogas and water;
Gas-liquid separator: 4 sets, which is conducive to biogas separation.
Adaptable pH range: Large internal and external circulation, the raw water PH is 4.5-5.5, no need to adjust PH;
Adaptable temperature range: The temperature is 30-38℃;
FAQ
We're well-known as one of the leading anaerobic system manufacturers and suppliers in China. Please rest assured to buy high quality anaerobic system for sale here from our factory. For price consultation, contact us.
anaerobic system, IC High Efficiency Anaerobic Digester
